Details
Product Details
Overview
The machine separates PCB or FPC panels through a dedicated punching die designed around the actual cutting positions of the product. Depending on the application, blade dies or precision steel compound dies can be produced from the customer’s Gerber or CAD data and physical samples, allowing the punching process to match the specific panel structure.
Core Advantages
Product-Specific Punching Dies
Each die is designed around the product’s cutting points, positioning holes, and panel layout. This allows multiple separation points to be completed through one dedicated tooling setup.
Comprehensive Safety Protection
Safety light curtains, sensors, software protection, two-hand start controls, emergency stops, and power or air supply failure protection work together to reduce operational risks.
Application
The PCB/FPC Punching Depaneling Machine is suitable for FPC, PCB, aluminum-based boards, and copper-based boards that can be separated with dedicated punching tooling. Typical applications include FPC and FPCA panels, stamp-hole PCB panels, PCBA panels, and metal-based PCB products where the cutting positions, component clearance, and positioning holes meet the die requirements.
PCB/FPC Punching Depaneling Machine FAQ
1. What files are required to make a punching die?
Please provide the PCB or FPC Gerber file or CAD drawing together with more than two physical product samples. The die is designed according to the actual product structure and cutting positions.
2. What is the cutting precision of the punching die?
The cutting precision is ±0.05 mm. Actual die design also depends on the product layout, cutting position, positioning holes, and component clearance.
3. How fast can one PCB or FPC panel be depaneled?
The cutting cycle is less than 12 seconds per complete panel. Actual production efficiency should be evaluated together with product loading, unloading, and handling requirements.
4. How much clearance is required between components and the cutting line?
Components should be at least 1 mm away from the cutting line. For FPC products, components must not cross over the punching area.
5. What component height can the machine accommodate?
The maximum component height is 20 mm on the bottom side of the PCB and 35 mm on the top side.
6. What is the difference between the ZM10T/ZM15T and ZM15TS/ZM25TS?
The ZM10T and ZM15T use an air-hydraulic booster cylinder, while the ZM15TS and ZM25TS use a servo electric cylinder. The models also differ in power requirements, machine dimensions, and weight.
7. What should I provide when requesting a quotation?
Please send your Gerber or CAD file, product dimensions, cutting positions, positioning-hole layout, component layout, sample boards, and production requirements so SEPRAYS can evaluate the machine and tooling configuration.
Parameter
Parameter
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ParametersSpecifications
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Valid Cutting Size300 × 300 mm, customizable for larger sizes
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Working Air Pressure / Hose Diameter＞0.6 MPa / 6 mm
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Minimum Distance from Component to Cutting Line1 mm
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FPC Cutting PositionNo components are allowed to cross over the cutting area
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Positioning Hole RequirementAt least 4 positioning holes plus 1 foolproof hole
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Component Height LimitPCB bottom side: ≤20 mm; top side: ≤35 mm
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Operating SystemChinese and English interface available
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Mold TypeBlade dies or precision steel compound dies
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Mold Fabrication RequirementsPCB/FPC Gerber or CAD file and more than 2 product samples
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Cutting Precision±0.05 mm
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Cutting Efficiency＜12 s per panel
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Machine Tonnage10T / 15T, customizable to 20T / 30T
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Operator Safety ProtectionSafety light curtain, sensors, software protection, and two-hand start control
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Power-Off / Air-Off ProtectionEquipped
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Working MethodAutomatic push-pull in-and-out cutting
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Scope of ApplicationFPC, PCB, aluminum-based boards, and copper-based boards
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Safety ProtectionEmergency stop
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Self-Test and MonitoringOperating time monitoring, production capacity monitoring, equipment fault information, and automatic abnormality handling
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Model DifferencesZM10T / ZM15T / ZM15TS / ZM25TS
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Punch Cutting MethodZM10T / ZM15T: Air-hydraulic booster cylinder ZM15TS / ZM25TS: Servo electric cylinder
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Power RequirementZM10T / ZM15T: AC220V / 200W ZM15TS / ZM25TS: AC380V / 7.7kW
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ZM10T724 × 1050 × 1900 mm / 758 kg
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ZM15T800 × 1250 × 1866 mm / 780 kg
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ZM15TS830 × 1355 × 2150 mm / 1200 kg
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ZM25TS800 × 1250 × 2016 mm / 1800 kg
Technical Specifications
Model Differences
What services do you provide?
What services do you provide?
We provide one-stop automated PCB depaneling solutions: laser, routing, punching and V-CUT.
Can your machines handle different thicknesses of PCBs?
Yes, our machines are designed to handle various PCB thicknesses. We can provide customization and options to ensure smooth processing of both rigid and flex boards.
What type of training do you provide for your machines?
We provide comprehensive on-site training, covering machine operation, maintenance, and troubleshooting. We also offer ongoing technical support via phone and email.
What after-sales services can you provide?
●Exclusive service:
We will give users feedback within 10 minutes on any problems they encounter when using the device and establish a 1V1 exclusive after-sales service group for users.
●Remote service:
Provide users with a 7*24H hotline based on feedback on fault information, analyze, locate, and solve the fault through remote telephone support,remote login, and other methods.
●On-site service:
Arrive at the work site within 8 hours and solve the problem within 1 working day. 2-4 days of training on equipment safety operation and application.Any breach of contract will be handled by the contract provisions.
●Service locations:
We have sales and service support in 31 countries and regions overseas, responding to customers’ current and future needs as soon as possible.
●Benchmark service:
Follow-up call after each visit; video tutorials + telephone guidance on parts replacement and equipment maintenance; free follow-up month in December every year. We continue to collect user suggestions, continuously update and iterate the software, improve user production quality and efficiency, and provide lifelong maintenance.